The world of motorbikes and scooters is no stranger to creative engineering and customization, but every now and then, a project emerges that truly pushes the boundaries of what’s possible. The 2025 Yamaha RD350 Scooter-powered Vijay Super scooter is just that—a mind-blowing creation that defies logic and brings together two iconic machines in a way no one could have predicted. From a retro scooter to a high-performance two-stroke powerhouse, this build is an engineering marvel that commands attention.
But how did this wild idea come to life? What does this machine feel like on the road? And how much did it cost to make this unconventional creation possible? Let’s dive deep into the world of this insane RD350 scooter, breaking down the build process, the modifications, and everything that makes it a once-in-a-lifetime creation.
The Origins of the Yamaha RD350 and Vijay Super Scooter
To truly appreciate the magnitude of this project, it’s essential to understand the history behind the two vehicles involved: the Yamaha RD350 and the Vijay Super.
Yamaha RD350: The Legendary Two-Stroke Machine
The 2025 Yamaha RD350 Scooter was launched in 1972 and quickly earned a reputation as one of the best two-stroke motorcycles ever made. Known for its peppy performance, unique sound, and nimble handling, the RD350 became an instant hit with motorcycle enthusiasts around the world. It featured a 347cc twin-cylinder engine that produced a power output of 39 bhp, propelling the bike to speeds over 150 km/h.
Its sharp acceleration and stunning performance on the roads earned it the status of a cult classic. This bike is still cherished by enthusiasts and collectors, and finding one in good condition today is like discovering a hidden treasure. – 2025 Yamaha RD350 Scooter
Vijay Super: A Vintage Indian Scooter
On the other hand, the Vijay Super was a popular scooter in India, launched in the late 1960s. Known for its affordable pricing and practicality, the Vijay Super was a preferred choice for families looking for a reliable, everyday vehicle. The scooter was lightweight, easy to maintain, and incredibly fuel-efficient. Its design was simple, with a monocoque steel body, and it quickly became an integral part of daily life in India.
Despite its practicality, the Vijay Super was not designed for high-speed performance. It was a vehicle made for the masses, rather than thrill-seekers. But all that changed when someone decided to combine the power of the 2025 Yamaha RD350 Scooter engine with the classic body of the Vijay Super.
Building the Yamaha RD350-Powered Vijay Super Scooter
This is where the real magic happens. Customizing an old, underpowered scooter like the Vijay Super to house the high-performance engine of the Yamaha RD350 was no small feat. The builder had to make several complex modifications to the scooter, turning it into a high-speed, powerful machine.



1. Chassis Rebuilding: The Structural Foundation
The first major hurdle was fitting the Yamaha RD350 engine into the Vijay Super frame. The RD350 was designed to be housed in a much more robust motorcycle chassis, not a lightweight scooter frame.
- The original Vijay Super chassis was cut vertically to make room for the engine.
- A new, custom-built frame was then designed and inserted into the original chassis. This dual-frame setup allowed the builder to reinforce the body and support the added weight and power of the RD350 engine.
- Essentially, the Vijay Super frame became a shell, housing a completely new, modified internal chassis designed to accommodate the RD350 engine.
This modification alone took significant effort, as the builder had to ensure that the frame was sturdy enough to handle the intense vibrations and power that the RD350 engine generates while still maintaining the scooter’s basic shape and design.
2. Fitting the RD350 Engine
The heart of this insane machine is the 2025 Yamaha RD350 Scooter engine. The RD350’s engine was designed to be used in a full-fledged motorcycle, so squeezing it into a scooter’s frame wasn’t going to be easy.
- The engine was removed from its original RD350 frame and carefully fitted into the modified Vijay Super frame.
- Since the RD350 is a two-stroke engine, it requires a unique setup for fuel mixing and exhaust routing, making the entire process even more complex.
- To ensure that the engine would operate correctly, several other components, like the carburetor and air filter, had to be repositioned or custom-made to fit the scooter’s design.
This engine swap was no simple task, and it involved countless hours of fine-tuning and modification to ensure everything worked seamlessly.
3. Custom Fuel Tank Design
One of the biggest challenges faced by the builder was where to fit the fuel tank. On a regular Vijay Super, the fuel tank sits comfortably under the seat, but with the RD350 engine taking up so much space, there was hardly any room left for a standard fuel tank.
- The builder had to create a custom, compact fuel tank that would fit in the remaining space.
- The tank needed to be large enough to handle the fuel requirements of the RD350 engine, which is much thirstier than the original Vijay Super engine.
The result was a sleek, purpose-built fuel tank that was carefully integrated into the new frame, ensuring the scooter could go the distance without running out of fuel too quickly. 2025 Yamaha RD350 Scooter
4. Upgraded Braking System: Double Disc Brakes
Since the 2025 Yamaha RD350 Scooter engine produces significantly more power than the original engine of the Vijay Super, the scooter’s braking system needed a complete overhaul.
- The Vijay Super originally used drum brakes, which wouldn’t have been sufficient to stop a machine capable of speeds exceeding 100 km/h.
- The builder decided to install dual disc brakes on the front wheels to ensure the scooter could be safely stopped even at high speeds.
These brakes were sourced from more powerful motorcycles, and the entire braking system had to be customized to fit the Vijay Super’s frame.
5. Gear Shifter Modification
On most scooters, the gear shifter is located on the handlebar, making it easy to operate with one hand. However, the 2025 Yamaha RD350 Scooter uses a foot-operated, 6-speed manual gearbox, which is common on motorcycles. – 2025 Yamaha RD350 Scooter
- To accommodate this, the builder had to modify the gear shifting mechanism, installing a foot-operated gear shifter similar to that of a standard motorcycle.
- This meant that riding the RD350-powered Vijay Super required a completely different technique, including manual gear shifting with the foot instead of the usual hand-operated gear lever.
Riding this scooter was no longer as simple as twisting the throttle. It required precision and skill to handle the foot shifter and navigate the 6-speed gearbox.
6. Aesthetic Modifications and Finishing Touches
No custom build is complete without a few visual tweaks to make the machine stand out. For this unique creation, the builder added a few custom touches to give the scooter a distinctive look while maintaining the essence of both the Yamaha RD350 and Vijay Super.
- The fuel tank was painted with a retro design that matched the aesthetics of the Vijay Super.
- The scooter’s body was given a classic vintage look, with a combination of metallic and matte finishes that complement the powerful engine housed within.
- To top it off, a custom badge was created to mark the creation of this one-of-a-kind machine.
Riding the RD350-Powered Vijay Super: What’s It Like?
After all the hard work, the machine was finally ready to be ridden. So, what’s it like to ride this insane scooter? 2025 Yamaha RD350 Scooter
1. Raw Power and Unbelievable Speed
With the RD350 engine roaring beneath you, this scooter can reach speeds of over 120 km/h. That’s a far cry from the modest 50 km/h top speed of the original Vijay Super. At full throttle, this scooter feels more like a motorcycle than a scooter, and the acceleration is mind-boggling.
- The scooter zips past other vehicles effortlessly, with the engine singing its signature two-stroke tune.
- It feels like a superbike in disguise, and it will easily leave sports bikes in the dust when it comes to acceleration.
2. Handling: A High-Speed Ride with Some Wobble
At lower speeds, the scooter feels light and manageable, but as you accelerate and reach higher speeds, the scooter starts to feel a little unstable. The combination of a heavy RD350 engine and a lightweight frame means that the scooter isn’t the most balanced ride at high speeds.
Despite this, the upgraded double disc brakes ensure you can safely stop the scooter when needed. However, the lack of stability at high speeds may make it feel a bit dangerous for inexperienced riders. – 2025 Yamaha RD350 Scooter
3. The Noise and Attention
The two-stroke RD350 engine is known for its unmistakable sound—a loud, aggressive roar that demands attention. When this scooter hits the streets, everyone turns their heads, and the sound will certainly draw crowds.
Cost of Creation: How Much Did It Cost?
As you can imagine, creating such a unique build doesn’t come cheap. Here’s a rough breakdown of the costs: 2025 Yamaha RD350 Scooter
- RD350 Engine: ₹1,50,000
- Custom Chassis Work: ₹1,00,000
- Fuel Tank & Fittings: ₹50,000
- Double Disc Brakes: ₹80,000
- Custom Gear Shifter: ₹30,000
- Paint Job & Aesthetic Mods: ₹50,000
- Other Custom Parts: ₹1,40,000
Total Cost: ₹7,00,000+
This custom-built machine has set the builder back by over ₹7 lakh, which is more than the cost of a brand-new superbike!
Final Thoughts: The Mad RD350 Scooter That Stole the Show
The 2025 Yamaha RD350 Scooter-powered Vijay Super scooter is a one-of-a-kind creation that combines the best of two worlds: the timeless appeal of the Vijay Super scooter and the raw power of the Yamaha RD350 engine.
It’s an engineering marvel, a tribute to custom motorcycle culture, and a wildly fun ride that has to be experienced to be believed. While it may not be the most practical vehicle for everyday use, it’s undoubtedly one of the most unique and thrilling custom builds ever seen.
In the end, this scooter proves that with enough creativity, passion, and engineering skill, you can create a machine that’s truly one-of-a-kind. Whether you see it as a work of art or just a crazy experiment, there’s no denying that it has earned its place in the history books of custom builds